1. Return hose
2. Master cylinder
3. Seal
4. Support assembly
5. Return spring
6. Clutch position sensor
7. Clutch pedal
8. Pedal pad
9. Ignition lock switch
10. Stopper
Removal and installation
Attention. Do not spill brake fluid on the vehicle surface. This may damage the paintwork. Wash it off immediately with plenty of water.
1. Remove cotter pin (A) and remove the puck (IN), then disconnect the rod from the master cylinder.
2. Remove flexible hose (A), connected to the expansion tank of the brake system.
5 - speed manual transmission
6 - speed manual transmission
3. Disconnect the pipeline (IN) clutch from the master cylinder.
4. Remove the clutch master cylinder (A), by rotating it clockwise.
5. Install in reverse order.
Note: Perform the system bleeding procedure.
Clutch pedal
Withdrawal
Attention. Do not spill brake fluid on the vehicle surface. This may damage the paintwork. Wash it off immediately with plenty of water.
1. Remove the brake fluid from the expansion tank of the clutch master cylinder using a syringe.
2. Install the clamp on the hose (A) clutch master cylinder. If there is not enough space to install the clamp, it can be installed from the side of the master brake cylinder.
3. Loosen the nut on the clutch master cylinder and disconnect the clutch master pipe (IN).
5 - speed manual transmission
6 - speed manual transmission
4. Disconnect the connector (IN) ignition switch and sensor connector (A) clutch pedal position.
5. Remove 3 nuts (WITH) and bolt (D) clutch pedal assembly.
6. Remove the clutch pedal and master cylinder assembly.
Note: Tightening torque: 16.7-25.5 Nm
7. Install in reverse order.
Note:
The clutch pedal and clutch master cylinder are supplied as one unit.
Check for continuity between the ignition switch and the clutch pedal.
Bleed the air from the concentric working cylinder.
Checking the technical condition
Ignition switch
1. Disconnect the two-pin connector from the ignition lock switch.
2. Disconnect the ignition lock switch. (If it is possible to connect the tester without disconnecting the ignition switch, then this step can be skipped.)
3. Check continuity between pins (see table below).
Note:
If the measurement results differ from those indicated in the data table, replace the ignition switch.
If the measurements match, reinstall the ignition switch and adjust the clutch pedal.
Clutch pedal
1. Check the clutch pedal and bushings for wear.
2. Check the clutch pedal for deformation.
3. Check the return spring for damage or deformation.