Gasoline engines
1. Pulley
2. Front body
3. Front bearing
4. Bearing cap
5. Bearing cap bolt
6. Rotor
7. Rear bearing
8. Rear case
9. Coupling bolt
10. Brush holder
11. Brush holder bolt
12. Back cover
Replacement
1. Disconnect the negative battery terminal first and then the positive one.
2. Remove the intake manifold.
3. Disconnect the generator connector and remove the cable from the output «IN» generator.
4. Remove the accessory drive belt.
5. Turn away a coupling bolt, then remove the generator (A).
Note: Tightening torque: 49.0-63.7 Nm
6. Installation is made in an order, the return to removal.
Disassembly and assembly
1. Remove the cover (A) generator with a screwdriver (IN).
2. Remove the bolts (A) fasteners and disconnect the brush holder (IN).
3. Remove the guide (A) slip ring.
4. Loosen the nut and remove the pulley (A).
5. Loosen the four pinch bolts (A).
6. Remove the rotor (A) from the body (IN).
7. Assembly is made in the reverse order of disassembly.
Checking the technical condition of the rotor
1. Check for continuity between slip rings (A).
2. Check for continuity between slip rings and rotor (IN) or shaft (WITH) rotor.
Checking the technical condition of the stator
1. Make sure there is continuity between the wires (A) each pair.
2. Make sure there is no continuity between each lead and the coil core.
3. If any winding continuity test fails, replace the alternator with a new one.
Diesel engines
1. Generator pulley (UAR)
2. Front body
3. Rotor
4. Stator
5. Rear case
6. Regulator assembly
7. Rectifier
8. Back cover
Removal and installation
1. Disconnect the negative terminal first (A) battery, then positive (IN).
2. Remove the belt (A) accessory drive by turning the tensioner adjusting bolt counterclockwise with a socket wrench.
3. Disconnect the connector (A) generator and remove the cable (IN) from withdrawal «IN» generator.
4. Remove generator (A).
Note: Tightening torque: 49.0 - 63.7 Nm.
5. Installation is made in an order, the return to removal.
Disassembly and assembly
1. Remove the cover (A) generator with a screwdriver (IN).
2. Remove the bolts (A) fasteners and remove the regulator (IN).
3. Remove the pulley (A) using a special device.
4. Unsolder the wires (A) stator.
5. Loosen the tie bolts (A).
6. Remove the rotor (A) from the body (IN).
7. Assembly is made in the reverse order of disassembly.
Checking the technical condition of the rotor
Operations are similar to those carried out on gasoline engines.
Checking the technical condition of the stator
Operations are similar to those carried out on gasoline engines.