General description of the cooling system All vehicles are equipped with a cooling system with coolant circulation under thermostatic control. A water pump mounted on the front of the engine pumps coolant...
Checking/topping up the coolant Examination Despite the presence of a warning lamp for emergency temperature and coolant level, you should not completely rely on it and, from time to time, check the...
Draining, flushing and filling the cooling system Coolant drain The vehicle must be on a level surface. Drain the coolant as follows: If the engine is cold, unscrew the cap of the radiator and expansion tank. If the...
Radiator — removal, flushing and installation The only reason to remove a radiator is to replace it with a new one or repair a leak. If the radiator requires constant topping up of fluid, and no leak can be found in...
Air conditioning condenser — removal and installation Removing the condenser is not particularly difficult, although access to some of the bolts is difficult. After installing the condenser in place, sometimes there are...
Thermostat — removal, inspection and installation Thermostat installation elements (engines 1.6 l and 1.8 l) 1 - thermostat housing; 2 - thermostat; 3 - gasket; 4 - cover-pipe; 5 - temperature sensor. Thermostat...
Coolant pump — removal and installation 1.6L and 1.8L Engine Coolant Pump Installation Parts 1 - gasket; 2 - coolant pump; 3 - branch pipe with a seal; 4 - bracket. 1.8L and 2.0L Engine Coolant Pump...
Electric fan — removal, check Fan and heatsink elements (models before 2000) 1 - radiator; 2 - expansion tank; 3 - casing; 4 - electric motor; 5 - fan impeller; 6 - lower radiator hose; 7, 8 -...
Troubleshooting on the road If the fan stops while driving, do the following: Disconnect the plug from the thermal switch. Bridge the two pins of the plug with a piece of insulated wire. If the fan...
Expansion tank The coolant expansion tank is mounted in the engine bay on top of the left mudguard and is maintenance free. It is very important not to remove the reservoir cap until...
Coolant Hoses — Emergency Service and Repair coolant hoses (models up to 1995 release) Coolant hoses are among the most neglected components of any vehicle. However, careless owners are extremely surprised when a...
How to distinguish low-quality hoses Both the upper and lower radiator hoses do the hard work in harsh conditions. They are subjected to pressures of up to 1.5 kg/cm 2 and temperatures over 100°C, and must...
Diagnosis of malfunctions of the cooling system The engine cooling system ensures its operation in the optimum temperature regime equal to 88-100°C under various operating conditions. Typical malfunctions of the...